ASVP Sectional Vulcanizing Press

ASVP Sectional Vulcanizing Press

We are proud to introduce the ASVP sectional vulcanizing press, which has undergone continuous improvements and now demonstrates outstanding performance compared to similar products.

  • Compact and lightweight design.
  • Fast heating and cooling speeds, with uniform temperature and pressure distribution.
  • Simple structure for easy maintenance.
  • Strong and equipped with sufficient safety features.

***Model name ASVP means Advanced Sectional Vulcanizing Press***

Cross Beam Bar

Cross Beam Bar

  • Featured high-grade 7005 or 6005 E-type extruded aluminum profile bars
  • Insert high tensile steel bolt and nut assemblies that do not increase profile size.
  • The positive and negative threads allow for easy adjustment in the middle.
  • Each press comes with a safety pin and safety bars to protect workers from accidents.
  • Working pressures up to 1.8 Mpa and belt widths up to 3000mm.
Heating Plate for vulcanizer

Heating Plate for vulcanizer

  • The heating plate is constructed from 6063 aluminum alloy and can be customized to any size with adjustable bias angle.
  • The durable and flexible silicone heating element fits tightly to the extruded aluminum alloy plate, allowing for quick and even heating.
  • Flexible Heating elements can be customized to customer specified voltage
  • The built-in fast water cooling system includes a copper tube that closely conforms to the heating plate for efficient cooling.
  • The quick cooling fittings connector is protected by the heating plate to prevent damage from bumps during use.
  • A 6-pin high-current aviation durable plug and socket with a locking arrangement prevents disengagement during operation.
Pressure Bag for Vulcanizer

Pressure Bag for Vulcanizer

  • The durable pressure bag can utilize air, water, or other liquids as its pressurized medium.
  • When using air, the pressure can reach up to 1.2Mpa (174PSI), and when using liquid, it can reach over 1.8Mpa (200+ PSI).
  • The soft rubber pressure bag perfectly fits the heating plate when internally pressurized, providing uniform pressure.
Electrical Pressurize Pump

Electrical Pressurize Pump

  • Model IP20i: The pressure bag can be pressurized to the specified pressure within minutes.
  • The water pump can also serve as a quick cooling system.
  • The pump is equipped with a pressure gauge, pressure safety valve (2.0Mpa), and a manual pressure release switch.
  • It replaces manual pressure pumps, reducing labor intensity.
Control Box for belt vulcanizer

Control Box for belt vulcanizer

  • The equipment features a robust and lightweight design, with a painted iron housing that includes a handle and panel cover.
  • It can be configured to operate at the voltage specified by the customer, making it suitable for use worldwide.
  • The dimensions of the equipment are 450mm x 350mm x 300mm, and it weighs 12kg.
  • The power socket includes a dust-proof and moisture-proof cover, and the panel can be customized with the customer's company logo.
  • A dual power supply version is available (optional)
Air Compressor for Conveyor Belt Vulcanizer
OPTIONAL

Air Compressor for Conveyor Belt Vulcanizer

  • Small and compact air compressor customized for vulcanizing machines
  • Weighs only 23 kilograms.
  • Input power of 1.5 kilowatts (2 HP) and Upto 1.2 Mpa (174 PSI) outlet pressure.
  • With a volume flow rate of 0.25 cubic meters per minute, it can quickly pressurize the vulcanizing machine to the specified pressure.
Automatic Pressure Control System
OPTIONAL

Automatic Pressure Control System

  • Equipped with a 100-liter liquid storage tank, this system can meet the demands of both pressurization and cooling simultaneously.
  • The electric motor is safely enclosed by a sturdy frame, providing ample protection.
  • The pressure control valve and gauge enable automatic pressure increases up to a specified level.
  • The rubber wheels make it easy to transport and position the system wherever it is needed.

Select The Right ASVP Model

  • To properly select an ASVP vulcanizer model, dimensions A and B must be determined (see diagram on the right).
  • Dimension A, the platen length, is calculated by adding 6 inches (150 mm) for fabric belts or 14 inches (355 mm) for steel cord belts to the belt manufacturer's recommended splice length.
  • Dimension B, the platen width including the bias angle, is calculated by adding 6 inches (150 mm) for fabric belts or 8 inches (200 mm) for steel cord belts to the belt width, then multiplying by 1.07 for a 22 degree bias angle or 1.03 for a 15 degree bias angle.
  • Dimensions A and B represent the outside platen dimensions. Find the platen size that corresponds with your figures in the list below. If the size you require is not listed, our sales department can recommend a suitable size. Custom sizes, rectangular configurations, and multiple platen arrangements are available upon request.
Heating Plate Sizes

Heating Plate Sizes

  • 'A' represents the length of the platen along the belt.
  • 'E' represents the heating plate width.
  • 'B' represents the width of the heating plate across the belt on the bias.
  • 'C' represents the right angle dimension across the belt, plus edge overlap.
  • 'D' represents the bias angle.

ASVP Conveyor Belt Vulcanizer Data Sheet

1.4Mpa (200PSI)
Model Belt Width (mm) B (mm) E (mm) C (mm) A (mm) Beam Width (mm) Set of beams Beam Height (mm) Plate Thickness (mm) Vulcanizer Height (mm) Beam Length (mm) Beam weight (Kg) Platen weight (Kg) Total weight (Kg)
ASVP650×40065084540081041620022005556011052527208
ASVP650×60065084560081062420032005556011052541312
ASVP650×80065084580081083220042005556011052554416
ASVP650×10006508451000810104020052005556011052568520
ASVP650×12006508451200810124820062005556011052581624
ASVP800×400800100040096041620022005556012602932233
ASVP800×600800100060096062420032005556012602948349
ASVP800×800800100080096083220042005556012602964466
ASVP800×100080010001000960104020052005556012602980582
ASVP800×120080010001200960124820062005556012602996698
ASVP1000×40010001205400116041620022005556014653339266
ASVP1000×60010001205600116062420032005556014653358399
ASVP1000×80010001205800116083220042005556014653377532
ASVP1000×10001000120510001160104020052005556014653396665
ASVP1000×120010001205120011601248200620055560146533116798
ASVP1200×40012001415400136041620022675569416754645333
ASVP1200×60012001415600136062420032675569416754668500
ASVP1200×80012001415800136083220042675569416754691666
ASVP1200×100012001415100013601040200526755694167546113833
ASVP1200×1200120014151200136012482006267556941675461361000
ASVP1400×40014001620400156041620022675569418905152371
ASVP1400×60014001620600156062420032675569418905178557
ASVP1400×800140016208001560832200426755694189051104743
ASVP1400×100014001620100015601040200526755694189051130929
ASVP1400×1200140016201200156012482006267556941890511561114
ASVP1600×40016001830400176041620022675569421005759409
ASVP1600×60016001830600176062420032675569421005788614
ASVP1600×800160018308001760832200426755694210057117819
ASVP1600×1000160018301000176010402005267556942100571461024
ASVP1600×1200160018301200176012482006267556942100571761228
ASVP1800×40018002050400196041620023305582023206966475
ASVP1800×60018002050600196062420033305582023206998713
ASVP1800×800180020508001960832200433055820232069131951
ASVP1800×1000180020501000196010402005330558202320691641188
ASVP1800×1200180020501200196012482006330558202320691971426
ASVP2000×40020002255400216041620023305582025257572515
ASVP2000×600200022556002160624200333055820252575108772
ASVP2000×8002000225580021608322004330558202525751441030
ASVP2000×1000200022551000216010402005330558202525751801287
ASVP2000×1200200022551200216012482006330558202525752161544
ASVP2200×400200024654002360416200238055920273514479807
ASVP2200×60020002465600236062420033805592027351441181210
ASVP2200×80020002465800236083220043805592027351441581614
ASVP2200×10002000246510002360104020053805592027351441972017
ASVP2200×12002000246512002360124820063805592027351442372420

Mark:

  • Specifications are subject to change without notice.
  • The air cooling is standard on all unit.
  • Total weight includes the vulcanizer, control panel, cable sets, and electric pump and hoses.
  • The temperature is adjustable between 200-355 deg. F (95-163 deg. C).
  • Sectional vulcanizers are built on a 15 degree bias.
  • **Custom sizes, rectangular configurations, and multiple platen arrangements are available upon request.
Standard Packing List Of ASVP Sectional Vulcanizing Press

Standard Packing List Of ASVP Sectional Vulcanizing Press

  • High strength 6005/7005 aluminum alloy cross beam
  • 3 in one heating platen with buildin water cooling
  • Pressure bag
  • Thermal/heat insulation board
  • 380/415 Volt Standard Control Box
  • Electronic pressure and water cooling pump with pressure protect
  • Primary wire/cable & Secondary wire/cable
  • Pressure hose and water cooling hoses
  • Clamp bolt sets
  • Safety Pins & Safety Bars
  • Free spare parts(PT100 sensor)

OPTIONAL

  • Spare pressure bag
  • Spare heating elements
  • Spare control box
  • Belt clamp device
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