Classic Sectional Vulcanizing Press

Classic Sectional Vulcanizing Press

The Classic Sectional Vulcanizing Press is a durable conveyor belt vulcanizer that has been around for over 40 years. Its main feature is the use of a sturdy A-type crossbeam. Over the years, the Classic Sectional Vulcanizing Press has undergone several developments, and there are now various configuration options available.

  • Heating plates can be heated using traditional heating elements or silicon heating elements. There are also two types of silicon heating elements available - lightweight design or sandwich-style heating plates, which are similar to the ASVP vulcanizer.
  • The pressure system can use the traditional aluminum base plate with a metal frame and screw press plate or the modern rubber pressure bag.
  • Although a manual pressure pump is sometimes used, most customers opt for an electric pressure pump that, when used with a quick water cooling system, significantly reduces the time required for conveyor belt splicing.

In the following section, we will introduce the main components of this model.

Cross Beam Bar

Cross Beam Bar

  • It has high strength and good reliability; it is durable
  • The height of the Travel bar is from 170mm to 430mm, there are many models to choose from

Heating Plate for Classic Sectional Vulcanizing Press

Classic heating plate

Classic heating plate
  • The heating element is composed of many resistance heating sheets, and the structure is complex
  • The power plug usually adopts the traditional flat plug with 5 pin or 6 pin
  • Fast water cooling system can be installed

Thinnest heating plate

Thinnest heating plate
  • This heating plate uses flexible silicone heating element
  • The power plug usually adopts the traditional flat plug with 5 pin or 6 pin
  • Usually equipped with rapid water cooling system
  • The lightest weight per unit area and the smallest thickness

Sandwich style heating plate

Sandwich style heating plate
  • Using silicone heating elements
  • The plug adopts 6-pin High-flow aviation plug
  • Standard with fast water cooling system
  • Insulated wooden panels are protected with stainless steel covers

Pressurize parts for Classic Vulcanizing Press

Pressure Plate for Vulcanizer

Pressure Plate for Vulcanizer
  • Aluminum base plate with a metal frame and screw press plate
  • In case of leakage, customers can purchase materials locally for repair
  • Heavy weight makes handling difficult
  • Due to the small deformation of the rubber surface when pressurized, it usually needs to be used with a board of suitable shape

Pressure Bag for Vulcanizer

Pressure Bag for Vulcanizer
  • The durable pressure bag can utilize air, water, or other liquids as its pressurized medium
  • When using air, the pressure can reach up to 1.0Mpa (174PSI), and when using liquid, it can reach over 1.6Mpa (200+ PSI)
  • The soft rubber pressure bag perfectly fits the heating plate when internally pressurized, providing uniform pressure
Electrical Pressurize Pump

Electrical Pressurize Pump

  • Model IP20i: The pressure bag can be pressurized to the specified pressure within minutes.
  • The water pump can also serve as a quick cooling system.
  • The pump is equipped with a pressure gauge, pressure safety valve (2.0Mpa), and a manual pressure release switch.
  • It replaces manual pressure pumps, reducing labor intensity.
Control Box for belt vulcanizer

Control Box for belt vulcanizer

  • The equipment features a robust and lightweight design, with a painted iron housing that includes a handle and panel cover.
  • It can be configured to operate at the voltage specified by the customer, making it suitable for use worldwide.
  • The dimensions of the equipment are 450mm x 350mm x 300mm, and it weighs 12kg.
  • The power socket includes a dust-proof and moisture-proof cover, and the panel can be customized with the customer's company logo.
  • A dual power supply version is available (optional)
Air Compressor for Conveyor Belt Vulcanizer
OPTIONAL

Air Compressor for Conveyor Belt Vulcanizer

  • Small and compact air compressor customized for vulcanizing machines
  • Weighs only 23 kilograms.
  • Input power of 1.5 kilowatts (2 HP) and Upto 1.2 Mpa (174 PSI) outlet pressure.
  • With a volume flow rate of 0.25 cubic meters per minute, it can quickly pressurize the vulcanizing machine to the specified pressure.
Automatic Pressure Control System
OPTIONAL

Automatic Pressure Control System

  • Equipped with a 100-liter liquid storage tank, this system can meet the demands of both pressurization and cooling simultaneously.
  • The electric motor is safely enclosed by a sturdy frame, providing ample protection.
  • The pressure control valve and gauge enable automatic pressure increases up to a specified level.
  • The rubber wheels make it easy to transport and position the system wherever it is needed.

Select Classic Sectional Vulcanizing Press Model

  • To properly select an vulcanizer, dimensions A and B must be determined (see diagram on the right).
  • Dimension A, the platen length, is calculated by adding 6 inches (150 mm) for fabric belts or 14 inches (355 mm) for steel cord belts to the belt manufacturer's recommended splice length.
  • Dimension B, the platen width including the bias angle, is calculated by adding 6 inches (150 mm) for fabric belts or 8 inches (200 mm) for steel cord belts to the belt width, then multiplying by 1.07 for a 22 degree bias angle or 1.05 for a 15 degree bias angle.
  • Dimensions A and B represent the outside platen dimensions. Find the platen size that corresponds with your figures in the list below. If the size you require is not listed, our sales department can recommend a suitable size. Custom sizes, rectangular configurations, and multiple platen arrangements are available upon request.
Heating Plate Sizes

Heating Plate Sizes

  • 'A' represents the length of the platen along the belt.
  • 'E' represents the heating plate width.
  • 'B' represents the width of the heating plate across the belt on the bias.
  • 'C' represents the right angle dimension across the belt, plus edge overlap.
  • 'D' represents the bias angle.

Classic Sectional Vulcanizing Press Data Sheet

Model NumberBelt Width (mm)Max Width Length (mm)A (mm)C (mm)B (mm)System Reference Length (mm)Power (kw)Total Weight (kg)
CSVP650×5006505005357908701080×730×6306.1280
CSVP650×6706506707077908701080×900×6308.2300
CSVP650×7506507507907908701080×980×6309.1320
CSVP650×8306508308727908701080×1050×63010.1380
CSVP650×1000650100010457908701080×1220×63012.2410
CSVP800×50080050053594010201280×730×6307.1380
CSVP800×67080067070794010201280×900×6309.6410
CSVP800×75080075079094010201280×980×63010.7420
CSVP800×83080083087294010201280×1050×63011.9460
CSVP800×10008001000104594010201280×1220×63014.3490
CSVP1000×5001000500535114012201480×730×6308.5420
CSVP1000×6701000670707114012201480×900×63011.4500
CSVP1000×7501000750790114012201480×980×63012.8520
CSVP1000×8301000830872114012201480×1050×63014.2550
CSVP1000×1000100010001045114012201480×1220×63017.1590
CSVP1200×5001200500535134014201680×730×6309.9510
CSVP1200×6701200670707134014201680×900×63013.3550
CSVP1200×7501200750790134014201680×980×63014.9590
CSVP1200×8301200830872134014201680×1050×63016.5610
CSVP1200×1000120010001045134014201680×1220×63019.1650
CSVP1400×5001400500535154016201880×730×73011.3690
CSVP1400×6701400670707154016201880×900×73015.2720
CSVP1400×7501400750790154016201880×980×73017750
CSVP1400×8301400830872154016201880×1050×73018.8780
CSVP1400×1000140010001045154016201880×1220×73022.7850
CSVP1600×5001600500535174018202080×730×73012.7830
CSVP1600×6701600670707174018202080×900×73017.1880
CSVP1600×7501600750790174018202080×980×73019.1920
CSVP1600×8301600830872174018202080×1050×73021.2940
CSVP1600×1000160010001045174018202080×1220×73025.51010
CSVP1800×5001800500535194020202280×730×73014.1880
CSVP1800×6701800670707194020202280×900×73019920
CSVP1800×7501800750790194020202280×980×73021.2950
CSVP1800×8301800830872194020202280×1050×73023.51050
CSVP1800×1000180010001045194020202280×1220×73028.31150
CSVP2000×5002000500535214022202480×730×82015.5920
CSVP2000×6702000670707214022202480×900×82020.81060
CSVP2000×7502000750790214022202480×980×82023.31130
CSVP2000×8302000830872214022202480×1050×82025.81240
CSVP2000×1000200010001045214022202480×1220×82031.11370
CSVP2200×5002200500535234024202680×730×82016.91020
CSVP2200×6702200670707234024202680×900×82022.71190
CSVP2200×7502200750790234024202680×980×82025.41310
CSVP2200×8302200830872234024202680×1050×82028.11460
CSVP2200×1000220010001045234024202680×1220×82033.91590

Mark:

  • Specifications are subject to change without notice.
  • The air cooling is standard on all unit.
  • Total weight do not include the electric control panel, cable sets, and electric pump and hoses.
  • The temperature is adjustable between 200-355 deg. F (95-163 deg. C).
  • Sectional vulcanizers are built on a 15 degree bias.
  • **Custom sizes, rectangular configurations, and multiple platen arrangements are available upon request.
Standard Packing List Of Classic Sectional Vulcanizing Press

Standard Packing List Of Classic Sectional Vulcanizing Press

  • High strength 6005/7005 aluminum alloy cross beam
  • 3 in one heating platen with buildin water cooling
  • Pressure bag
  • Thermal/heat insulation board
  • 380/415 Volt Standard Control Box
  • Electronic pressure and water cooling pump with pressure protect
  • Primary wire/cable & Secondary wire/cable
  • Pressure hose and water cooling hoses
  • Clamp bolt sets
  • Safety Pins & Safety Bars
  • Free spare parts(PT100 sensor)

OPTIONAL

  • Spare pressure bag
  • Spare heating elements
  • Spare control box
  • Belt clamp device
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