Classic Sectional Vulcanizing Press
The Classic Sectional Vulcanizing Press is a durable conveyor belt vulcanizer that has been around for over 40 years. Its main feature is the use of a sturdy A-type crossbeam. Over the years, the Classic Sectional Vulcanizing Press has undergone several developments, and there are now various configuration options available.
- Heating plates can be heated using traditional heating elements or silicon heating elements. There are also two types of silicon heating elements available – lightweight design or sandwich-style heating plates, which are similar to the ASVP vulcanizer.
- The pressure system can use the traditional aluminum base plate with a metal frame and screw press plate or the modern rubber pressure bag.
- Although a manual pressure pump is sometimes used, most customers opt for an electric pressure pump that, when used with a quick water cooling system, significantly reduces the time required for conveyor belt splicing.
In the following section, we will introduce the main components of this model.
Cross Beam Bar
- The A-type aluminum alloy Cross beam bar that is familiar to practitioners in the conveyor belt maintenance industry is adopted
- It has high strength and good reliability; it is durable
- The height of the Travel bar is from 170mm to 430mm, there are many models to choose from
Heating Plate for Classic Sectional Vulcanizing Press
Classic heating plate
- The heating element is composed of many resistance heating sheets, and the structure is complex. Customers need experience in their own maintenance;
- The power plug usually adopts the traditional flat plug with 5 pin or 6 pin. this kind of plug is usually only used for the conveyor belt vulcanizing machine, and it is difficult for customers to find spare parts in the market;
- Fast water cooling system can be installed
Thinnest heating plate
- This heating plate uses flexible silicone heating elements;
- The power plug usually adopts the traditional flat plug with 5 pin or 6 pin;
- Usually equipped with rapid water cooling system;
- The lightest weight per unit area and the smallest thickness; it is separated from the wooden boards that play a role in heat insulation.
Sandwich style heating plate
- Using silicone heating elements;
- The plug adopts 6-pin high-flow aviation plug, and there is a locking mechanism between the plug and socket;
- Standard with fast water cooling system;
- Insulated wooden panels are protected with stainless steel covers and combined with heating plates
Pressurize parts for Classic Vulcanizing Press
Pressure Plate for Vulcanizer
- aluminum base plate with a metal frame and screw press plate;
- In case of leakage, customers can purchase materials locally for repair;
- Heavy weight makes handling difficult;
- Due to the small deformation of the rubber surface when pressurized, it usually needs to be used with a board of suitable shape;
Pressure Bag for Vulcanizer
- The durable pressure bag can utilize air, water, or other liquids as its pressurized medium.
- When using air, the pressure can reach up to 1.2Mpa (174PSI), and when using liquid, it can reach over 1.8Mpa (200+ PSI).
- The soft rubber pressure bag perfectly fits the heating plate when internally pressurized, providing uniform pressure.
Electrical Pressurize Pump
- Model lP20l: The pressure bag can be pressurized to the specified pressure within minutes.
- The water pump can also serve as a quick cooling system.
- The pump is equipped with a pressure gauge, pressure safety valve (2.0Mpa), and a manual pressure release switch.
- It replaces manual pressure pumps, reducing labor intensity.
Control Box for belt vulcanizer
- The equipment features a robust and lightweight design, with a painted iron housing that includes a handle and panel cover.
- It can be configured to operate at the voltage specified by the customer, making it suitable for use worldwide.
- The dimensions of the equipment are 450mm x 350mm x 300mm, and it weighs 12kg.
- The power socket includes a dust-proof and moisture-proof cover, and the panel can be customized with the customer’s company logo.
- Adual power supply version is available (optional)
Optional
Air Compressor for Conveyor Belt Vulcanizer
- Small and compact air compressor customized for vulcanizing machines
- Weighs only 23 kilograms.
- Input power of 1.5 kilowatts (2 HP) and Upto 1.2 Mpa (174 PSI) outlet pressure
- With a volume flow rate of 0.25 cubic meters per minute, it can quickly pressurize the vulcanizing machine to the specified pressure.
Optional
Automatic Pressure Control System
- Equipped with a 100-liter liquid storage tank, this system can meet the demands of both pressurization and cooling simultaneously.
- The electric motor is safely enclosed by a sturdy frame, providing ample protection.
- The pressure control valve and gauge enable automatic pressure increases up to a specified level.
- The rubber wheels make it easy to transport and position the system wherever it is needed.
Select Classic Sectional Vulcanizing Press Model
- To properly select an vulcanizer , dimensions A and B must be determined (see diagram on the right).
- Dimension A, the platen length, is calculated by adding 6 inches (150 mm) for fabric belts or 14 inches (355 mm) for steel cord belts to the belt manufacturer’s recommended splice length.
- Dimension B, the platen width including the bias angle, is calculated by adding 6 inches (150 mm) for fabric belts or 8 inches (200 mm) for steel cord belts to the belt width, then multiplying by 1.07 for a 22 degree bias angle or 1.05 for a 16 degree bias angle.
- Dimensions A and B represent the outside platen dimensions. Find the platen size that corresponds with your figures in the list below. If the size you require is not listed, our sales department can recommend a suitable size. Custom sizes, rectangular configurations, and multiple platen arrangements are available upon request.
Heating Plate Sizes
- ‘A’ represents the length of the platen along the belt.
- ‘E’ represents the heating plate width.
- ‘B’ represents the width of the heating plate across the belt on the bias.
- ‘C’ represents the right angle dimension across the belt, plus edge overlap.
- ‘D’ represents the bias angle.
Classic Sectional Vulcanizing Press Data Sheet
Max Belt width | Ma× Splice Length(E) | A | C | B | External dimension (L×W×H) | Design Power | Total Weight | |
Model Number | mm | mm | mm | mm | mm | mm | kw | kg |
CSVP650×500 | 650 | 500 | 535 | 790 | 870 | 1080×730×630 | 6.1 | 280 |
CSVP650×670 | 650 | 670 | 707 | 790 | 870 | 1080×900×630 | 8.2 | 300 |
CSVP650×750 | 650 | 750 | 790 | 790 | 870 | 1080×980×630 | 9.1 | 320 |
CSVP650×830 | 650 | 830 | 872 | 790 | 870 | 1080×1050×630 | 10.1 | 380 |
CSVP650×1000 | 650 | 1000 | 1045 | 790 | 870 | 1080×1220×630 | 12.2 | 410 |
CSVP800×500 | 800 | 500 | 535 | 940 | 1020 | 1280×730×630 | 7.1 | 380 |
CSVP800×670 | 800 | 670 | 707 | 940 | 1020 | 1280×900×630 | 9.6 | 410 |
CSVP800×750 | 800 | 750 | 790 | 940 | 1020 | 1280×980×630 | 10.7 | 420 |
CSVP800×830 | 800 | 830 | 872 | 940 | 1020 | 1280×1050×630 | 11.9 | 460 |
CSVP800×1000 | 800 | 1000 | 1045 | 940 | 1020 | 1280×1220×630 | 14.3 | 490 |
CSVP1000×500 | 1000 | 500 | 535 | 1140 | 1220 | 1480×730×630 | 8.5 | 420 |
CSVP1000×670 | 1000 | 670 | 707 | 1140 | 1220 | 1480×900×630 | 11.4 | 500 |
CSVP1000×750 | 1000 | 750 | 790 | 1140 | 1220 | 1480×980×630 | 12.8 | 520 |
CSVP1000×830 | 1000 | 830 | 872 | 1140 | 1220 | 1480×1050×630 | 14.2 | 550 |
CSVP1000×1000 | 1000 | 1000 | 1045 | 1140 | 1220 | 1480×1220×630 | 17.1 | 590 |
CSVP1200×500 | 1200 | 500 | 535 | 1340 | 1420 | 1680×730×630 | 9.9 | 510 |
CSVP1200×670 | 1200 | 670 | 707 | 1340 | 1420 | 1680×900×630 | 13.3 | 550 |
CSVP1200×750 | 1200 | 750 | 790 | 1340 | 1420 | 1680×980×630 | 14.9 | 590 |
CSVP1200×830 | 1200 | 830 | 872 | 1340 | 1420 | 1680×1050×630 | 16.5 | 610 |
CSVP1200×1000 | 1200 | 1000 | 1045 | 1340 | 1420 | 1680×1220×630 | 19.1 | 650 |
CSVP1400×500 | 1400 | 500 | 535 | 1540 | 1620 | 1880×730×730 | 11.3 | 690 |
CSVP1400×670 | 1400 | 670 | 707 | 1540 | 1620 | 1880×900×730 | 15.2 | 720 |
CSVP1400×750 | 1400 | 750 | 790 | 1540 | 1620 | 1880×980×730 | 17 | 750 |
CSVP1400×830 | 1400 | 830 | 872 | 1540 | 1620 | 1880×1050×730 | 18.8 | 780 |
CSVP1400×1000 | 1400 | 1000 | 1045 | 1540 | 1620 | 1880×1220×730 | 22.7 | 850 |
CSVP1600×500 | 1600 | 500 | 535 | 1740 | 1820 | 2080×730×730 | 12.7 | 830 |
CSVP1600×670 | 1600 | 670 | 707 | 1740 | 1820 | 2080×900×730 | 17.1 | 880 |
CSVP1600×750 | 1600 | 750 | 790 | 1740 | 1820 | 2080×980×730 | 19.1 | 920 |
CSVP1600×830 | 1600 | 830 | 872 | 1740 | 1820 | 2080×1050×730 | 21.2 | 940 |
CSVP1600×1000 | 1600 | 1000 | 1045 | 1740 | 1820 | 2080×1220×730 | 25.5 | 1010 |
CSVP1800×500 | 1800 | 500 | 535 | 1940 | 2020 | 2280×730×730 | 14.1 | 880 |
CSVP1800×670 | 1800 | 670 | 707 | 1940 | 2020 | 2280×900×730 | 19 | 920 |
CSVP1800×750 | 1800 | 750 | 790 | 1940 | 2020 | 2280×980×730 | 21.2 | 950 |
CSVP1800×830 | 1800 | 830 | 872 | 1940 | 2020 | 2280×1050×730 | 23.5 | 1050 |
CSVP1800×1000 | 1800 | 1000 | 1045 | 1940 | 2020 | 2280×1220×730 | 28.3 | 1150 |
CSVP2000×500 | 2000 | 500 | 535 | 2140 | 2220 | 2480×730×820 | 15.5 | 920 |
CSVP2000×670 | 2000 | 670 | 707 | 2140 | 2220 | 2480×900×820 | 20.8 | 1060 |
CSVP2000×750 | 2000 | 750 | 790 | 2140 | 2220 | 2480×980×820 | 23.3 | 1130 |
CSVP2000×830 | 2000 | 830 | 872 | 2140 | 2220 | 2480×1050×820 | 25.8 | 1240 |
CSVP2000×1000 | 2000 | 1000 | 1045 | 2140 | 2220 | 2480×1220×820 | 31.1 | 1370 |
CSVP2200×500 | 2200 | 500 | 535 | 2340 | 2420 | 2680×730×820 | 16.9 | 1020 |
CSVP2200×670 | 2200 | 670 | 707 | 2340 | 2420 | 2680×900×820 | 22.7 | 1190 |
CSVP2200×750 | 2200 | 750 | 790 | 2340 | 2420 | 2680×980×820 | 25.4 | 1310 |
CSVP2200×830 | 2200 | 830 | 872 | 2340 | 2420 | 2680×1050×820 | 28.1 | 1460 |
CSVP2200×1000 | 2200 | 1000 | 1045 | 2340 | 2420 | 2680×1220×820 | 33.9 | 1590 |
Mark:
- Specifications are subject to change without notice.
- Integral cooling is standard on all units.
- Total weights do not include the electrical control panel, cable sets, and electric pump and hoses.
- The temperature is adjustable between 200-325 deg. F (93-163 deg. C).
- Sectional vulcanizers are built on a 16 degree bias.
- **Custom sizes, rectangular configurations, and multiple platen arrangements are available upon request.
Standard Packing List Of Classic Sectional Vulcanizing Press
- High strength 6005/7005 aluminum alloy cross beam
- 3 in one heating platen with buildin water cooling
- Pressure bag
- Thermal/heat insulation board
- 380/415 Volt Standard Control Box
- Electronic pressure and water cooling pump with pressure protect
- Primary wire/cable & Secondary wire/cable
- Pressure hose and water cooling hoses
- Clamp bolt sets
- Safety Pins & Safety Bars
- Free spare parts(PT100 sensor)
Optional
- Spare pressure bag
- Spare heating elements
- Spare control box
- Belt clamp device
Have a question about CSVP vulcanizing press?
Ask us now.
Our customers can find the suitable model by checking the LENO company catalog. Sometimes, customers need to purchase multiple equipments or need to use a combined heating plate vulcanizer. At this time, directly contact our sales representative to determine the equipment plan as soon as possible!
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FAQ
Frequently Ask Questions
Customers often ask the following questions before purchasing conveyor belt vulcanizer from LENO
- You can choose the appropriate model from our regular product model list
- We can provide customized services, you need to know the following information.
- The most important thing is to know the size and bias angle of the heating plate of the vulcanizer
- Secondly, we must know the working pressure and voltage used during vulcanization
- Also need to know if there are other needs
Whether it is heating plate for vulcanizing machine, heating element, pressure bag, control panel, high-strength extruded aluminum profile for Cross beam, or whether the customer purchases parts for his own vulcanizing machine, the trader provides for his customers Purchasing spare parts, or purchasing from other vulcanizing machine manufacturers, we are willing to help
- We have some models of products in stock
- It takes about 10-20 natural days to produce a single vulcanizing machine; multiple vulcanizing machines can also be produced within 35 days.
LENO products are very durable and not easily damaged in daily use. The company provides a 12-month warranty for the product. During this period, if the product is damaged under normal use, the company will provide free parts. We can also extend the warranty period according to the needs of customers.
- With the assistance of LENO’s sales staff, the customer determines the model and quantity of the order and other detailed information.
- The customer arranges the advance payment according to the agreement
- Leno company produces the required products according to the order and provides the video and pictures of the products to the customers after the production is completed and the products pass the inspection.
- The customer arranges to pay the final payment, and leno company arranges the delivery
Have a question about our vulcanizing press?
Ask us now.
Our customers can find the suitable model by checking the LENO company catalog. Sometimes, customers need to purchase multiple equipments or need to use a combined heating plate vulcanizer. At this time, directly contact our sales representative to determine the equipment plan as soon as possible!