BOX Series Two Pieces Frame Style Cconveyor Belt Vulcanizer

BOX Series Two Pieces Frame Style Cconveyor Belt Vulcanizer
  • Two lightweight frames made of welded high-strength aluminum alloy form the upper and lower parts of the press.
  • The two sides of the two frames are equipped with handles with rubber sheaths for easy handling;
  • Larger models can be equipped with hoisting rings.
Welded High-strength Aluminum Alloy Frame

Welded High-strength Aluminum Alloy Frame

  • Pressurize frame is welded by the welding process. The whole is a hollow box made of aluminum alloy.
  • Lightweight design and built-in handle for easy transport.
  • It can be painted according to the color required by the customer, and even the logo of the customer's company can be posted on the vulcanizing machine.
Heating Plate for vulcanizer

Heating Plate for vulcanizer

  • The heating plate is constructed from 6063 aluminum alloy and can be customized to any size with adjustable bias angle.
  • The durable and flexible silicone heating element fits tightly to the extruded aluminum alloy plate, allowing for quick and even heating.
  • Flexible Heating elements can be customized to customer specified voltage
  • The built-in fast water cooling system includes a copper tube that closely conforms to the heating plate for efficient cooling.
  • The quick cooling fittings connector is protected by the heating plate to prevent damage from bumps during use.
  • A 6-pin high-current aviation durable plug and socket with a locking arrangement prevents disengagement during operation.
Pressure Bag for Vulcanizer

Pressure Bag for Vulcanizer

  • The durable pressure bag can utilize air, water, or other liquids as its pressurized medium.
  • When using air, the pressure can reach up to 1.2Mpa (174PSI), and when using liquid, it can reach over 1.8Mpa (200+ PSI).
  • The soft rubber pressure bag perfectly fits the heating plate when internally pressurized, providing uniform pressure.
Electrical Pressurize Pump

Electrical Pressurize Pump

  • Model IP20i: The pressure bag can be pressurized to the specified pressure within minutes.
  • The water pump can also serve as a quick cooling system.
  • The pump is equipped with a pressure gauge, pressure safety valve (2.0Mpa), and a manual pressure release switch.
  • It replaces manual pressure pumps, reducing labor intensity.
Control Box for belt vulcanizer

Control Box for belt vulcanizer

  • The equipment features a robust and lightweight design, with a painted iron housing that includes a handle and panel cover.
  • It can be configured to operate at the voltage specified by the customer, making it suitable for use worldwide.
  • The dimensions of the equipment are 450mm x 350mm x 300mm, and it weighs 12kg.
  • The power socket includes a dust-proof and moisture-proof cover, and the panel can be customized with the customer's company logo.
  • A dual power supply version is available (optional)
Air Compressor for Conveyor Belt Vulcanizer
OPTIONAL

Air Compressor for Conveyor Belt Vulcanizer

  • Small and compact air compressor customized for vulcanizing machines
  • Weighs only 23 kilograms.
  • Input power of 1.5 kilowatts (2 HP) and Upto 1.2 Mpa (174 PSI) outlet pressure.
  • With a volume flow rate of 0.25 cubic meters per minute, it can quickly pressurize the vulcanizing machine to the specified pressure.
Automatic Pressure Control System
OPTIONAL

Automatic Pressure Control System

  • Equipped with a 100-liter liquid storage tank, this system can meet the demands of both pressurization and cooling simultaneously.
  • The electric motor is safely enclosed by a sturdy frame, providing ample protection.
  • The pressure control valve and gauge enable automatic pressure increases up to a specified level.
  • The rubber wheels make it easy to transport and position the system wherever it is needed.

Select The Right BOX Model

  • To properly select a BOX vulcanizer model, dimensions A and B must be determined (see diagram on the right).
  • Dimension A, the platen length, is calculated by adding 6 inches (150 mm) for fabric belts or 14 inches (355 mm) for steel cord belts to the belt manufacturer's recommended splice length.
  • Dimension B, the platen width including the bias angle, is calculated by adding 6 inches (150 mm) for fabric belts or 8 inches (200 mm) for steel cord belts to the belt width, then multiplying by 1.07 for a 22 degree bias angle or 1.05 for a 15 degree bias angle.
  • Dimensions A and B represent the outside platen dimensions. Find the platen size that corresponds with your figures in the list below. If the size you require is not listed, our sales department can recommend a suitable size. Custom sizes, rectangular configurations, and multiple platen arrangements are available upon request.
Heating Plate Sizes

Heating Plate Sizes

  • 'A' represents the length of the platen along the belt.
  • 'E' represents the heating plate width.
  • 'B' represents the width of the heating plate across the belt on the bias.
  • 'C' represents the right angle dimension across the belt, plus edge overlap.
  • 'D' represents the bias angle.

BOX Conveyor Belt Vulcanizer Data Sheet

Bias Angle(D) 15°Belt WidthFrame HeightBECALengthLower frame weightUpper frame weightPlaten weightTotal weight
ModelmmmmmmmmmmmmmmKgKgKgKg
BOX 650×350 650 332 780 350 750 364 960 30 23 21 98
BOX 650×500 650 342 780 500 750 520 960 38 29 29 131
BOX 650×600 650 352 780 600 750 624 960 44 33 35 153
BOX 800×350 800 352 940 350 904 364 1120 36 27 23 111
BOX 800×500 800 372 940 350 904 520 1120 46 36 29 145
BOX 800×600 800 382 940 350 904 624 1120 50 39 43 182
BOX 1000×350 1000 372 1145 350 1101 364 1325 43 33 32 145
BOX 1000×500 1000 382 1145 350 1101 520 1325 53 42 43 188
BOX 1000×600 1000 392 1145 350 1101 624 1325 58 46 50 214
BOX 1000×700 1000 472 1145 700 1101 728 1345 82 70 59 283
BOX 1200×350 1200 422 1355 350 1303 364 1535 54 41 37 177
BOX 1200×500 1200 452 1355 350 1303 520 1535 69 55 50 235
BOX 1200×600 1200 472 1355 350 1303 624 1535 78 62 60 282
BOX 1200×700 1200 532 1355 700 1303 728 1555 103 89 70 347
BOX 1400×350 1400 462 1560 350 1500 364 1740 64 40 41 193
BOX 1400×500 1400 512 1560 350 1500 520 1760 87 68 58 284
BOX 1400×600 1400 532 1560 350 1500 624 1760 101 89 71 345
BOX 1400×700 1400 572 1560 700 1500 728 1760 122 107 81 408
BOX 1600×350 1600 512 1770 350 1701 364 1950 80 60 46 242
BOX 1600×500 1600 612 1770 350 1701 520 1970 115 90 65 350
BOX 1600×600 1600 632 1770 350 1701 624 1970 128 102 78 403

Notes:

  • Specifications are subject to change without notice.
  • Integral cooling is standard on all units.
  • Total weights do not include the electrical control panel, cable sets, and electric pump and hoses.
  • The weight of the lower frame includes the bolts and the pins.
  • The total weight includes the 2 heating platens and the pressure bag.
  • Technical data correspond to the 15° models.
  • Custom sizes, rectangular configurations, and multiple platen arrangements are available upon request.
Standard Packing List Of BOX SERIES TWO PIECES Press

Standard Packing List Of BOX SERIES TWO PIECES Press

  • Welded High-strength Aluminum Alloy Frame
  • 3 in one heating platen with build-in water cooling
  • Pressure bag
  • Thermal/heat insulation board
  • Standard Control Box
  • Electronic pressure and water cooling pump with pressure protect
  • Primary wire/cable & Secondary wire/cable
  • Pressure hoses and water cooling hoses
  • Clamp bolt sets
  • Safety Pins & Safety Bars
  • Free spare parts(PT100 sensor)

OPTIONAL

  • Spare pressure bag
  • Spare heating elements
  • Spare control box
  • Belt clamp device
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